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Written Testimony Submitted by Nels R. Leutwiler,
Chairman And CEO of Parkview Metal Products, Chicago, IL,
to the
Trade Subcommittee of the U.S. House Ways And Means Committee
For Inclusion in the Record of the March 26, 2003 Hearing
Parkview Metal Products is a second generation, family owned business
that was founded in Chicago in 1950. Originally located in the shadow
of Wrigley Field, hence the name Parkview, the Company produces precision
metal stampings and assemblies for the automotive and consumer electronics
industries. Parkview's customer base includes companies such as: Motorola,
Bose, Visteon, Delphi, and Sony.
Parkview operates five manufacturing plants in North America, located
in Illinois, Texas, New Mexico, and Tijuana, Mexico, with sales in 2002
of $58 million.
Doing business in the intensely competitive automotive and consumer electronics
industries, Parkview has seen its profit margins shrink in recent years,
as our customers have demanded yearly price decreases, while our costs
for labor, insurance, taxes and technology have steadily increased. Our
customers are mandating expensive investments in quality certifications
such as ISO/QS, just in time manufacturing, electronic data transfer,
etc., while stretching out their payment terms.
Steel comprises roughly fifty percent of the cost of what we produce
and sell. The competitive steel pricing and stable steel supplies we have
experienced in the past several years were the only factor keeping many
metal stampers such as Parkview afloat and profitable.
However, when the tariffs were imposed last year, the days of a stable
and reliable steel supply abruptly ended. Although Parkview purchases
almost all of its steel domestically-and all of it under twelve month
pricing agreements-the imposition of the tariffs resulted in almost immediate,
and dramatic, increases in price and reductions in supply. While the LTV
shutdown around this time contributed to the problem, the lack of steel
had more to do with the fact that the supply of foreign steel had dried
up due to the looming threat, and subsequent imposition, of the tariffs.
Our steel prices, despite our "agreements," shot up 30 percent
or more. When we couldn't obtain steel from our suppliers-who had committed
to have an adequate supply on hand throughout the year as a component
of our agreement, we were forced onto the open market, where we paid as
much as 60 percent more per pound for steel.
In addition, as supplies got tight and deliveries became highly unreliable,
Parkview was forced to constantly reschedule production to conform to
the sporadic arrival of our steel. Parkview operated every weekend last
summer, not because our production volumes warranted it, but because we
were living hand to mouth on steel, and our customers were living hand
to mouth on our parts. Parkview also incurred significant costs in premium
freight, both to get raw material in, and to get finished parts to our
customers in time to keep their production lines operating. Our steel
suppliers assumed none of the liability for these costs.
For the most part, Parkview had to absorb these increased costs, as most
of our customers were adamant that they would not agree to pay more for
their parts. The net result was virtually a break even year for Parkview
in 2002, on $58 million in sales! In one instance, we forced a customer
to accept a price increase, to cover our 40 percent increase in steel
costs on a very high steel content part. The customer has since retooled
that project elsewhere, with the resulting loss of $2 million in revenue
for Parkview.
The loss of that program, plus other work for our Chicago plant, has
resulted in a 50 percent reduction in business volume for our Chicago
plant in 2003. Parkview has begun the painful restructuring required in
response to that reduction in work, laying off roughly one fourth of the
Chicago workforce on March 20.
Serving the consumer electronics and personal computer industries, Parkview
Metal Products is acutely aware of the threat China and other low cost
countries pose to manufacturing in the United States. Parkview tooled
up and built the metal components for Michael Dell's first personal computer.
At one time Parkview listed Dell, Compaq, and Tandy Computers as our top
three accounts. Virtually all personal computer manufacturing has left
the U.S.: it is now leaving Mexico and settling into China and India.
Parkview for fifty three years was a major supplier to RCA (now Thomson
Consumer Electronics). In fact, we built a 107,000 square foot plant in
Las Cruces, New Mexico, primarily to serve Thomson. The manufacture of
DVD players and many of the other products we produced components for
has now moved to China. Parkview is scrambling desperately to find customers
to backfill in Las Cruces for that lost work.
Automotive components are now Parkview's leading market segment, but
we see our major first tier customers, and the big three auto makers pushing
to source more and more work in China.
We obviously have an enormous disadvantage to China and much of the rest
of the world in terms of labor costs. Regulatory costs and customary employee
benefit costs further add to our higher costs. The tariff-driven 30 to
40 percent increase in the price of steel, our primary raw material, has
greatly increased our competitive disadvantage, and has greatly increased
the motivation on the part of major OEMs in this country to resource products-not
just metal parts, the entire end products-overseas.
This results in the loss of jobs, not just in the metal consuming industries,
but in all the ancillary support industries: equipment dealers, painters
and platers, plastic injection molders, die casters, packaging suppliers,
logistics providers, etc. These steel prices, plus customer price pressures,
the recession, and other cost pressures, are driving countless metalformers,
tool and die shops, and other related companies, out of business at an
alarming rate. A week no longer goes by that I don't receive a handful
of auction notices for companies in the Chicago area, and throughout the
country, that are being foreclosed upon, or closing voluntarily.
The tool and die industry, once a foolproof source of high paying jobs
in the metals trades, has absolutely crashed. Where the Chicago Tribune
used to have two columns of tool and diemakers wanted ads every Sunday
for decades, a typical Sunday Chicago paper over the past twelve months
has had one or two ads total!
The Precision Metalforming Association's membership used to consistently
identify the lack of skilled employees as the number one threat to the
industry. This has now been replaced by high steel prices and the threat
posed by China as the major challenges to the industry.
There is much talk of how the higher steel prices are not an issue, as
they have just returned to historic levels from 10 or 20 years ago. The
problem is that Parkview's prices it receives from our customers are significantly
lower than 20 years ago. We cannot offer globally competitive product,
while paying non-competitive steel prices.
Furthermore, the steel makers claim prices are now moderating. While
our steel prices, effective April 1, are down roughly ten percent, this
is not even close to the pre-tariff prices. We can't even get pricing
beyond the third quarter of this year, as there is still too much tariff-driven
uncertainty in steel supplies and the resultant prices.
Please urge the President to eliminate the tariffs at the mid-term review
this September. Parkview Metal Products' 350 U.S. jobs depend upon it.

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